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Complex forms with a playful sensibility.
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The Hydro chair is an innovation in aluminium manufacturing. Design Research Studio worked with Hydro, the world’s largest aluminium producer and skilled engineers from the automotive industry to produce this incredibly light, phenomenally strong and 100% recyclable stacking chair.

The Hydro chair is an innovation in aluminium manufacturing. Design Research Studio worked with Hydro, the world’s largest aluminium producer and skilled engineers from the automotive industry to produce this incredibly light, phenomenally strong and 100% recyclable stacking chair.

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Manufactured in Canada by Verbom, the Hydro chair is one hundred percent recyclable aluminium.
Above Manufactured in Canada by Verbom, the Hydro chair is one hundred percent recyclable aluminium.
Through a Superplastic Forming process The HYDRO chair has been blow-formed at high temperatures and then laser cut.
Above Through a Superplastic Forming process The HYDRO chair has been blow-formed at high temperatures and then laser cut.
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PHOTOGRAPHY
Pete Navey

3D ARTIST
Jonathan Formento

Aluminium is strong, light, and infinitely recyclable. Our interest in exploring this super material led us to Hydro; the largest aluminium producer in the world and leader in responsible production, and to the automotive industry where we investigated the latest methods of car manufacturing.

We used automotive machinery capable of making previously unachievable deep and complex contours in sheet aluminium to create an unprecedented chair design.

Shapes are blow-formed at high temperature in a process called superplastic forming and then laser cut. The resulting ballooned shape is rigid and strong yet aesthetically soft with a pleasingly rounded three-dimensionality.